Range of Inserts for Attachments

BCP is able to design a range of inserts to carry heavy loads. These inserts can be attached to our panels using a variety of methods.

Honeycomb composite panel inserts
Boxed Insert

 

Cast in Place Insert
Cast in Place Insert

 

Pinned Insert
Pinned Insert

 

Potted Insert
Potted Insert

 

Solid Aluminium Insert
Solid Aluminium Insert

 

Wood Insert
Wood Insert

 

Edging Methods

Core panel thicknesses vary and can be tailored to match customer requirements.

Edging Methods 1

Edging Methods

Edging Methods 4

Edging Methods 3

Edging Methods 2

Edging Methods 8

Edging Methods 5

Edging Methods 6

Edging Methods 7

Joining and Folding Methods

Depending on customer requirements, BCP’s aluminium composite panels can be cut and folded to construct right angles and joined to form more intricate shaped structures. Utilising our in-house machining and finishing facilities, our team of engineers are able to provide complete assemblies as well as technical assistance on more complex structures.

Joining Method 3

Joining Method 1

Joining Method 2

Joining Method

Folding Method

Flexible Aluminium Honeycomb – Superflex

By adjusting elements of our production process, the cell geometry has been adapted so that the aluminium honeycomb can be formed into 3D shapes. The resulting benefit of this cell configuration is that the flexible honeycomb retains its cell shape and therefore its strength making it ideal for use in curved panels, spherical, cylindrical and organic shapes.

This product has excellent formability and is easier to use around shaped surfaces. As a sandwich panel, the flexible honeycomb can be used for a wide range of applications, including train interiors, architectural structures, boat hulls, car and caravan body panels.

Flexible Aluminium Honeycomb – Superflex

Our high quality aluminium honeycomb structures and panels help our customers in the Rail, Marine, Architectural, Industrial and Printing sectors to save on weight, cost and materials. Find out more about our capabilities here

The Customer – Cambridgeshire Chamber of Commerce

Cambridgeshire Chamber of Commerce are an independent business membership and services organisation that provide business support to over 2,000 organisations in the region . First established in 1917, it is one of 55 Chambers across the UK to be accredited to the British Chambers of Commerce.


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The Customer – Zenzie Tinker Conservation

Zenzie Tinker Conservation undertakes a complete range of conservation treatments for historic and modern textiles, tapestry and costume for institutions and private individuals.
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The Customer – Sadler’s Wells Theatre

Sadler’s Wells is a world-leading creative organisation dedicated to dance in all its forms. The theatre, located in Islington, London, commissions and presents more new dance work than any other theatre in the world, embracing the popular and the unknown.
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The Customer – Paul Smith

Sir Paul Smith is Britain’s foremost designer. He is renowned for his creative aesthetic, which combines tradition and modernity. Positioned between high fashion and formalwear, while taking reference from both, Paul Smith’s designs always stand apart.
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The Customer – AMRC with Boeing

The University of Sheffield Advanced Manufacturing Research Centre (AMRC) with Boeing helps manufacturers by developing advanced techniques, technologies and processes. 
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The Customer – Master of Space Engineering (MSE)

Master of Space Engineering (MSE) is an international full-time Master’s programme in space engineering at the Technische Universität Berlin, Germany. The aim of the program is to educate systems engineers equipped to become leaders in the space industry.
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