Range of Inserts for Attachments

BCP is able to design a range of inserts to carry heavy loads. These inserts can be attached to our panels using a variety of methods.

Boxed Insert
Boxed Insert

 

Cast in Place Insert
Cast in Place Insert

 

Pinned Insert
Pinned Insert

 

Potted Insert
Potted Insert

 

Solid Aluminium Insert
Solid Aluminium Insert

 

Wood Insert
Wood Insert

 

Edging Methods

Core panel thicknesses vary and can be tailored to match customer requirements.

Edging Methods 1

Edging Methods

Edging Methods 4

Edging Methods 3

Edging Methods 2

Edging Methods 8

Edging Methods 5

Edging Methods 6

Edging Methods 7

Joining and Folding Methods

Depending on customer requirements, BCP’s aluminium composite panels can be cut and folded to construct tight angles and joined to form more intricate shaped structures. Utilising our in-house machining and finishing facilities, our team of engineers are able to provide complete assemblies as well as technical assistance on more complex structures.

Joining Method 3

Joining Method 1

Joining Method 2

Joining Method

Folding Method

Flexible Aluminium Honeycomb – Superflex

By adjusting elements of our production process, the cell geometry has been adapted so that the aluminium honeycomb can be formed into 3D shapes. The resulting benefit of this cell configuration is that the flexible honeycomb retains its cell shape and therefore its strength making it ideal for use in curved panels, spherical, cylindrical and organic shapes.

This product has excellent formability and is easier to use around shaped surfaces. As a sandwich panel, the flexible honeycomb can be used for a wide range of applications, including train interiors, architectural structures, boat hulls, car and caravan body panels.

Flexible Aluminium Honeycomb – Superflex

Our high quality aluminium honeycomb structures and panels help our customers in the Transport, Marine, Architectural, Industrial and Printing sectors to save on weight, cost and materials. Find out more about our capabilities here

The Customer – Master of Space Engineering (MSE)

Master of Space Engineering (MSE) is an international full-time Master’s programme in space engineering at the Technische Universität Berlin, Germany. The aim of the program is to educate systems engineers equipped to become leaders in the space industry.
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